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Uses of materials

The of a determine whether it is suitable for a given use. For any given use, certain properties will be required. There may be more than one suitable material to choose from, and the advantages and disadvantages of each one must be evaluated.

Worked example

The table shows some properties of samples of aluminium (listed using its symbol Al), mild steel and .

Aluminium alloyMild steelTimber
Density2.8 g/cm37.7 g/cm30.7 g/cm3
Relative compressive and tensile strength19121
Moisture resistanceGood 鈥 does not need paintingRusts unless protectedAbsorbs water unless protected
Density
Aluminium alloy2.8 g/cm3
Mild steel7.7 g/cm3
Timber0.7 g/cm3
Relative compressive and tensile strength
Aluminium alloy19
Mild steel12
Timber1
Moisture resistance
Aluminium alloyGood 鈥 does not need painting
Mild steelRusts unless protected
TimberAbsorbs water unless protected

(a) Identify the weakest shown in the table, and explain your answer.

The mild steel is the weakest metal, although timber is the weakest material of the three. Mild steel has a lower than aluminium, so it stretches more easily when are applied. It has a lower , so it is crushed more easily when forces are applied.

(b) All three materials could be used to make the frame for a train carriage. Evaluate these materials for this use.

Timber has the lowest , so a wooden frame could be the most lightweight. However, timber is the weakest material, so the frame will need to be thicker or use more pieces. This might make the wooden frame heavier than a metal frame.

Mild steel is almost as strong as the aluminium alloy. However, it is 2.75 times denser than aluminium, so a steel frame is likely to be much heavier. A heavier carriage may reduce the number of carriages the train can pull, or reduce its acceleration so that journey times increase.

The aluminium alloy is four times denser than timber, but at least 19 times stronger. An aluminium frame is likely to be the most lightweight of the three materials. Aluminium alloy has a good resistance to moisture. Unlike mild steel and timber, it does not need protecting. Overall, aluminium alloy would be the best choice.